Interface damage behaviour during interference-fit bolt installation process for CFRP/Ti alloy joining structure

J. Li, Y. Li, K. Zhang, P. Liu, P. Zou

Research output: Contribution to journalArticlepeer-review

50 Scopus citations

Abstract

A numerical and experimental investigation was conducted to determine the effect of interference-fit size on damage behaviour of bolted single-lap carbon fibre-reinforced plastic/Ti alloy composite structure. Three-dimensional finite element analysis (FEA) was conducted for interference-fit bolt installation process considering the friction coefficient and nonlinear shear stress-strain relationship, and damage sub-routine was used to predict composite progressive failure region and failure type in single-lap bolted-joints. Experiments involving three interference-fit sizes of 0.4%, 2.1% and 3.0% were designed to verify the FEA. In addition, micro-analysis results show that damage type during interference-fit bolt inserting process predicted by FEA was consistent with experimental results. Various types of micro-scale damage around the hole after interference bolt installation were analysed and characterised, and the effects of interference-fit size on structure strength were analysed in view of micro-scale damage. An appropriate interference-fit size can prompt the carbon fibre-reinforced plastic hole to become 'brush-like' and exhibit 'soften' and 'buffering' effect that improves the bearing capacity. In this paper, interference fit of 2.1% exhibits the maximum bearing damage strength.

Original languageEnglish
Pages (from-to)1359-1371
Number of pages13
JournalFatigue and Fracture of Engineering Materials and Structures
Volume38
Issue number11
DOIs
StatePublished - Nov 2015

Keywords

  • 3-D finite element analysis
  • bolted joint
  • interference fit
  • micro-damage
  • mixed mode failure

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