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Alleviating aluminum corrosion by intensifying lithium nitrate reserves in carbonate electrolytes for high-voltage lithium metal batteries

  • Xiao Zhong Fan
  • , Xiao He Zhou
  • , Jin Hao Zhang
  • , Jin Xiu Chen
  • , Xiong Xiao
  • , Xiao Dong Chen
  • , Lin Zhu
  • , Ying Ze Song
  • , Yu Zhen Zhao
  • , Long Kong
  • Northwestern Polytechnical University Xian
  • Air Force Engineering University Xian
  • Southwest University of Science and Technology
  • Xijing University

Research output: Contribution to journalArticlepeer-review

Abstract

The pursuit of high energy density batteries necessitates operation at high upper voltages, but exacerbates aluminum (Al) current collector corrosion. Lithium (Li) salts with strong coordination anions in electrolytes could suppress Al corrosion by penetrating the solvation shell of Al3+ and facilitate the Al–anion precipitates due to strong ion–ion interactions. However, such Li salts with strong anion coordination ability encounter starved solubility in carbonate electrolytes. Herein, a sustainable-release of nitrates (NO3) from a flexible film with an ultrahigh LiNO3 reserves is introduced to circumvent the above dilemma. The fabricated films deliver an extraordinary LiNO3 reserve with an approximately 3.5 folds compared to conventional methods. Therefore, the strong coordination ligands dominate the first solvation shell and prompts the formation of precipitates, which significantly suppress Al corrosion and remarkably demonstrate stable cell operation even at the upper voltage of 4.4 V. Consequently, cell with a high cathode areal capacity (5.0 mAh cm−2, corresponding to 25.0 mg cm−2) achieves over 60 cycles at room temperature and 80 cycles at −20 °C. This sustained-release methodology successfully overcomes the inherent solubility constraints of traditional undissolved electrolyte additives, offering a viable pathway for enabling high-voltage lithium-metal batteries with broader electrolyte selections.

Original languageEnglish
Article number148412
JournalElectrochimica Acta
Volume556
DOIs
StatePublished - 20 Apr 2026

Keywords

  • Al corrosion
  • High voltage lithium batteries
  • Sustained-release film
  • Ultrahigh LiNO reserve
  • carbonate electrolyte

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