TY - JOUR
T1 - Adaptive location of repaired blade for multi-axis milling
AU - Wu, Baohai
AU - Wang, Jian
AU - Zhang, Ying
AU - Luo, Ming
N1 - Publisher Copyright:
© 2015 Society of CAD/CAM Engineers
PY - 2015/10/1
Y1 - 2015/10/1
N2 - Free-form blades are widely used in different industries, such as aero-engine and steam turbine. Blades that are damaged during service or have production deficiencies are usually replaced with new ones. This leads to the waste of expensive material and is not sustainable. However, material and costs can be saved by repairing of locally damaged blades or blades with localized production deficiencies. The blade needs to be further machined after welding process to reach the aerodynamic performance requirements. This paper outlines an adaptive location approach of repaired blade for model reconstruction and NC machining. Firstly, a mathematical model is established to describe the localization problem under constraints. Secondly, by solving the mathematical model, localization of repaired blade for NC machining can be obtained. Furthermore, a more flexible method based on the proposed mathematical model and the continuity of the deformation process is developed to realize a better localization. Thirdly, by rebuilding the model of the repaired blade and extracting repair error, optimized tool paths for NC machining is generated adaptively for each individual part. Finally, three examples are given to validate the proposed method.
AB - Free-form blades are widely used in different industries, such as aero-engine and steam turbine. Blades that are damaged during service or have production deficiencies are usually replaced with new ones. This leads to the waste of expensive material and is not sustainable. However, material and costs can be saved by repairing of locally damaged blades or blades with localized production deficiencies. The blade needs to be further machined after welding process to reach the aerodynamic performance requirements. This paper outlines an adaptive location approach of repaired blade for model reconstruction and NC machining. Firstly, a mathematical model is established to describe the localization problem under constraints. Secondly, by solving the mathematical model, localization of repaired blade for NC machining can be obtained. Furthermore, a more flexible method based on the proposed mathematical model and the continuity of the deformation process is developed to realize a better localization. Thirdly, by rebuilding the model of the repaired blade and extracting repair error, optimized tool paths for NC machining is generated adaptively for each individual part. Finally, three examples are given to validate the proposed method.
KW - Adaptive Localization
KW - Model Reconstruction
KW - NC Machining
KW - Repaired Blade
UR - http://www.scopus.com/inward/record.url?scp=85021172504&partnerID=8YFLogxK
U2 - 10.1016/j.jcde.2015.06.009
DO - 10.1016/j.jcde.2015.06.009
M3 - 文章
AN - SCOPUS:85021172504
SN - 2288-4300
VL - 2
SP - 261
EP - 267
JO - Journal of Computational Design and Engineering
JF - Journal of Computational Design and Engineering
IS - 4
ER -